Vision Fitness U70 Service Manual

U70 BIKES E RVI C E MANUALIT ALL STARTS WITH A VISION FITNESS™IT ALL STARTS WITH A VISION

6CHAPTER 3: PREVENTATIVE MAINTENANCE3.3 CARE AND MAINTENANCE INSTRUCTIONSIn order to maximize life span, and minimize down time, all Vision Fitness eq

7CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION4.1 CONSOLE DESCRIPTION

8CONSOLE DISPLAY DESCRIPTIONSA. START / HOLD TO RESET - Press the START key to begin a Manual workout immediately without having to set individual inf

9CARDIO PORTA cardio port is located on the back of the console that is compatible to entertainment protocol such as Cardio Theater. The bottom port

10CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION4.2 WORKOUT OVERVIEWWORKOUT OVERVIEWCLASSICS: MANUAL - Manual is a user controlled program in w

114.3 USING THE PROGRAMSCHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTIONUSING THE PROGRAMSSELECTING QUICK START - The easiest way to begin exercisin

12CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION4.3 USING THE PROGRAMS - CONTINUEDUSING THE PROGRAMS - ContinuedENTERING RESISTANCE - When prompte

13The Engineering Mode allows the club owner to customize the bike for the club. 1) To enter Engineering Mode, press and hold down the UP and DOWN A

14CHAPTER 6: TROUBLESHOOTING6.1 ELECTRICAL DIAGRAMSELECTRICAL BLOCK DIAGRAM

156.1 ELECTRICAL DIAGRAMSA1 = Console CableA2 = Hand Pulse CableA3 = Hand Pulse CableA4 = Hand Pulse CableG1 = Power WireG2 = Power ResistorG3 = Gener

16CHAPTER 6: TROUBLESHOOTING P21 - CONSOLE CABLE6.1 ELECTRICAL DIAGRAMSVVRDASDBSDASDBGNDGND

176.1 ELECTRICAL DIAGRAMSCHAPTER 6: TROUBLESHOOTINGP04 - PULSE SENSOR WIRE

18CHAPTER 6: TROUBLESHOOTING 6.2 TROUBLESHOOTING - CONSOLE POWER ISSUESNO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIMPOSSIBLE CAUSES:1) The console

196.3 TROUBLESHOOTING - NO OR HIGH RESISTANCECHAPTER 6: TROUBLESHOOTINGPOSSIBLE CAUSES:1) The console is damaged or the console cable is not connecte

206.4 TROUBLESHOOTING - NO RPM DISPLAYEDCHAPTER 6: TROUBLESHOOTINGNO RPM IS DISPLAYED DURING EXERCISEPOSSIBLE CAUSES:1) The generator is damaged or t

216.5 TROUBLESHOOTING - NOISE ISSUESKNOCKING OR CREAKING NOISESCHAPTER 6: TROUBLESHOOTINGPOSSIBLE CAUSES:1) The pedal is connected to the crank arm t

226.6 TROUBLESHOOTING - HEART RATE ISSUESHEART RATE DOES NOT WORKCHAPTER 6: TROUBLESHOOTINGPOSSIBLE CAUSES:1) Not good contact between the user and H

237.1 CONSOLE BACK REPLACEMENT1) Remove the 4 screws holding the back of the console to the console (Figure A). 2) Remove the console back (Figure

247.2 CONSOLE REPLACEMENT1) Remove the console back as outlined in Section 7.1. 2) Remove the 4 screws holding the console to the console mast (Fig

257.3 HEART RATE HANDLEBAR REPLACEMENTFIGURE ACHAPTER 7: PART REPLACEMENT GUIDE1) Remove the 2 bolts on each side holding the heart rate handlebars t

CHAPTER 1: SERIAL NUMBER LOCATION ... 1CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.1

267.4 HEART RATE GRIPS REPLACEMENTCHAPTER 7: PART REPLACEMENT GUIDE FIGURE A1) Remove the 2 screws holding the 2 sides of the heart rate grip togethe

27CHAPTER 7: PART REPLACEMENT GUIDE 7.5 CONSOLE MAST REPLACEMENT FIGURE A1) Remove the console back as outlined in Section 7.1. 2) Remove the conso

287.6 SEAT POST REPLACEMENTCHAPTER 7: PART REPLACEMENT GUIDE FIGURE A FIGURE B1) Turn the pin counter-clockwise with a 17mm wrench (Figure A). 2) R

29CHAPTER 7: PART REPLACEMENT GUIDE 7.7 PEDAL REPLACEMENT1) Use a 15mm pedal wrench to turn the pedal bolt (counter-clockwise for the right pedal, cl

307.8 SIDE COVER REMOVAL1) Use a flat screwdriver to turn the cover over the crank arm counter-clockwise and remove it (Figures A & B). 2) Remo

31FIGURE FFIGURE E3) Use a 22mm crank puller (Vision Fitness part # ZMS2000030) to remove the crank (Figures E & F). 4) Remove the seat adjustm

327.9 LOWER CONTROL BOARD REPLACEMENT1) Remove both side covers as outlined in Section 7.8. 2) Remove the 2 screws holding the lower control board

337.10 DRIVE BELT REPLACEMENT1) Remove both of the side covers as outlined in Section 7.8. 2) Remove the bolt holding the idler tension spring to t

347.10 DRIVE BELT REPLACEMENT - CONTINUEDFIGURE EFIGURE FFIGURE GFIGURE HCHAPTER 7: PART REPLACEMENT GUIDE5) Loosen the 11mm eye hook nut on each sid

357.11 GENERATOR BELT REPLACEMENT1) Remove both of the side covers as outlined in Section 7.8. 2) Remove the bolt holding the idler tension spring

ivTABLE OF CONTENTSCHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY G UIDE8.1 Unpacking the Bike ...

367.11 GENERATOR BELT REPLACEMENT - CONTINUEDCHAPTER 7: PART REPLACEMENT GUIDE5) Loosen the 11mm eye hook nut on each side holding the generator from

377.11 GENERATOR BELT REPLACEMENT - CONTINUED9) Once the generator belt is removed from around the pulley on the secondary pulley assembly, the gener

387.12 GENERATOR REPLACEMENT 1) Remove both of the side covers as outlined in Section 7.8. 2) Remove the bolt holding the idler tension spring to t

397.12 GENERATOR REPLACEMENT - CONTINUEDCHAPTER 7: PART REPLACEMENT GUIDE FIGURE G5) Loosen the 11mm eye hook nut on each side holding the generator

407.12 GENERATOR REPLACEMENT - CONTINUEDCHAPTER 7: PART REPLACEMENT GUIDE FIGURE K9) Once the generator belt is removed from around the pulley on the

417.13 DRIVE AXLE SET REPLACEMENTCHAPTER 7: PART REPLACEMENT GUIDE1) Remove both of the side covers as outlined in Section 7.8. 2) Remove the drive

42CHAPTER 7: PART REPLACEMENT GUIDE 7.14 TESTING THE BIKEONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE

438.1 UNPACKING THE BIKECHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDEThe Vision Fitness U70 Bike is carefully inspected before shipment, so it sho

448.2 ASSEMBLY TOOLSCHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDETOOLS REQUIRED FOR ASSEMBLY5mm T-Handled Allen Wrench Phillips Screwdriver 15mm P

4515mm Pedal Wrench8.3 ASSEMBLY INSTRUCTIONSCHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTEP 1 - ORANGE BAG1) Install the rear foot with four lo

11.1 SERIAL NUMBER LOCATIONCHAPTER 1: SERIAL NUMBER LOCATION

468.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTEP 2 - BLUE BAG1) Slide the console mast boot onto the cons

478.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTEP 3 - PINK BAG1) Feed the heart rate wires of the handleba

488.3 ASSEMBLY INSTRUCTIONS - CONTINUEDCHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTEP 4 - CONSOLE1) Remove the four mounting bolts from the ba

49CHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE8.3 ASSEMBLY I NSTRUCTIONS - CONTINUEDFINAL ASSEMBLY

508.4 ADJUSTING THE PEDAL STRAPS AND SEATADJUSTING THE PEDAL STRAPSThe straps are designed to fit your individual foot size and should be adjusted tig

518.5 LEVELING THE BIKECHAPTER 8: BIKE SPECIFICATIONS AND ASSEMBLY GUIDESTABILIZING THE VISION FITNESS U70 BIKEAfter positioning the bike in its inten

52NOTES

53VISION FI TNE SS S YSTEMS CORP.1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USATOLL FREE 800.335.4348 www.visionfitness.com FAX 608.839.1717KORE

2CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.1 BEFORE GETTING STARTEDThe Vision Fitness U70 Bike is intended for commercial use. To ensure your safety

3CAUTION! If you experience chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and con-sult your physician before co

4CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.3 ELECTRICAL REQUIREMENTSSELF POWERED FEATURES:The Vision Fitness U70 Bike is a self-powered unit, requiri

5Preventative maintenance and daily cleaning will prolong the life and look of your Vision Fitness U70 BikePlease read and follow these tips.• Posit