Vision Fitness R44 Specifications Page 27

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CAUTION
Make certain that the speaker is not defective
prior to installing the repaired unit.
6-5. LIGHTBAR.
A. General.
Any competent electronic technician should
have little difficulty in tracing a malfunction, should
any occur. For emergency replacement of any of the
small components, care must be used when solder-
ing. Heat easily damages transistors, capacitors and
circuit boards. It is therefore advisable to use long-
nose pliers or a similar heat sink on the lead being
soldered.
CAUTION
To avoid damage to the unit, disconnect all
red wires to the unit at the battery before
proceeding.
B. Cover Removal.
See figure 6-3. Remove and retain the four
screws which secure the cover on the lightbar. Slide
the cover back slightly and carefully lift to remove.
C. Printed Circuit Board Removal.
The Premium Vision SL lightbar contains
two circuit boards. See figure 6-4.
To remove a circuit board, proceed as fol-
lows:
1. Remove and retain the fasteners which
secure the circuit board to the lightbar.
CAUTION
Unpredictable operation may result if mo-
tor cables, or lamp driver cables, are mixed.
Before removing cables, mark the cables for
proper reconnection when reassembling.
WARNING
Failure to observe this warning WILL
result in severe instantaneous damage to
the Premium Vision SL system.
The reverse polarity protection WILL
NOT protect against reversed red (+)
and black (-) wires to individual circuit
boards. Ensure that all positive (red)
and negative (black) wires are properly
reconnected when replacing a circuit
board.
290A5276-18
COVER SCREWS (2 TOP, 2 BACK)
Figure 6-3.
2. Disconnect wires and cables as appli-
cable.
3. Repair or replace the circuit board as
required.
D. Smart Pod Servicing. (See figure 6-5.)
1. Remove and retain the two Torx head
screws which secure the dome to the pod. Carefully
remove the dome and set it aside.
2. To gain access to the motor, proceed as
follows:
a. Remove and retain the screws
which secure the pod to the lightbar extrusion. Re-
move and retain the screws which secure the motor
support assembly to the pod.
b. Disconnect the six-pin motor
cable plug and the three-pin opto isolator cable.
c. Carefully lift the motor support
assembly from the pod.
3. After servicing is complete, reassemble
the pod by performing the above steps in reverse
order.
290A5276-19
SMART POD/SIGNALMASTER
BOARD
MOTHERBOARD
Figure 6-4.
6-4
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